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Restoration · 2022 · 1 month

Repainting the Family Jeep

This jeep has been in the family since I was three years old. It had cycled through several paint colours over the years and ended up an ugly blue. When the cost of a professional respray came up, I decided to learn automotive painting and do it myself instead.

RestorationAutomotiveMaking3D Printing
The jeep before restoration — the blue that started it all

The jeep before restoration — the blue that started it all

I had always hated the blue. The jeep deserved better. When the idea of a professional paintjob came up, the cost made it a non-starter. That left one option: figure out how to do it. I spent time researching automotive spray technique, the layering sequence, and what materials a proper job actually requires.

Automotive painting is a layered process — each coat has to be right before the next one goes on. Welding and metal repair first, then putty to level imperfections, then primer, then colour, then clear. Rushing any stage shows in the finish. The interior surfaces got white enamel before the exterior received the final two-part polyurethane coat.

The final coat is a two-part polyurethane with a clear lacquer on top — the same process a professional body shop would use, just with more patience and fewer spray guns. Reassembly happened late into the night. The number plate got its own restoration treatment, and the project ended with a 3D-printed red-and-black keychain.

Process

01Welding & Prep

Any rust or damaged metal was addressed first — welds cleaned up before any surface treatment.

02Disassembly

All panels, trim pieces, and detachable parts removed to access bare metal properly.

03Putty & Filling

Grey nitrocellulose putty applied and sanded to level surface imperfections.

04Primer

1K grey primer coat across all exterior panels — the foundation everything else sits on.

05Colour Selection

Researched the original factory colour scheme and sourced matching polyurethane paint.

06Interior Enamel

White enamel brushed onto interior surfaces before the exterior got its final coat.

07Final Coat

Two-part polyurethane topcoat with clear lacquer — durable, gloss, correct colour.

08Reassembly

Late-night refit of all panels and trim. Everything back in its place.

09Detail Work

Engine number plate cleaned, repainted with acrylic, documented.

103D-Printed Keychain

Designed and printed a two-colour (red and black) keychain as a finishing touch.

Bodywork & Prep

Welding and prep workWelding and prep work
Disassembly — panels off, ready for bodyworkDisassembly — panels off, ready for bodywork
Grey nitrocellulose putty applied to bare metalGrey nitrocellulose putty applied to bare metal

Painting

1K grey primer coat1K grey primer coat
Choosing the original colour schemeChoosing the original colour scheme
White enamel on the interior surfacesWhite enamel on the interior surfaces
Final two-part polyurethane and clear coatFinal two-part polyurethane and clear coat

Reassembly & Details

Late-night reassemblyLate-night reassembly
Engine number plate — cleaned and repaintedEngine number plate — cleaned and repainted
Plate detail after acrylic restorationPlate detail after acrylic restoration
Documentation photography — tools and finishDocumentation photography — tools and finish
Custom 3D-printed keychain — red and blackCustom 3D-printed keychain — red and black

Finished

Final completion photosFinal completion photos
The finished jeepThe finished jeep

"A jeep that's been in the family since I was three deserved a proper finish — not whatever the previous owner used."